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Enhancing Metalworking Fluids: Advanced Lubricant Additives for Superior Tool Life

Views: 16456     Author: Site Editor     Publish Time: 2023-12-22      Origin: Site

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Introduction


In mechanical processing, choosing the right cutting fluid is essential for extending tool life and ensuring high machining efficiency. However, as a formulator or cutting fluid manufacturer, you may find that achieving the perfect balance of cooling and heavy-duty lubrication can be highly challenging, especially when moving away from traditional additives.


To solve this, Ruqinba has engineered a series of next-generation synthetic esters. In this blog, we highlight three of our top-tier lubricant additives designed to significantly upgrade the boundary lubrication and stability of your metalworking fluids (MWF).


Cutting Fluid


Highlighting Ruqinba's Top Lubricant Additives

1. Self-Emulsifying Ester RQB-1612C: The Aluminum Specialist

Derived from modified vegetable oils, RQB-1612C is a self-emulsifying ester perfectly suited for both semi-synthetic fluids and soluble oils. It is engineered to deliver high lubricity with a strictly controlled low-foam profile.


Its non-corrosive nature makes it the ideal choice for machining non-ferrous metals, particularly aluminum and magnesium alloys.


Self-Emulsifying Ester RQB-1612C


Key Benefits:

  • Provides excellent interfacial lubrication, significantly reducing Built-Up Edge (BUE) and chip welding.

  • Enhances workpiece surface finish while minimizing tool wear.

  • Offers outstanding hard water tolerance and auxiliary rust prevention.


Appearance Yellow transparent liquid
Specific Gravity (25℃) 0.998
Kinematic Viscosity 40 (mm²/s) 450
Acid Value (mg·KOH/g) 53
Threading Torque Value (Ncm) 160
Hard Water Resistance (ppm) 500
HLB Value 10-11


2. Polyether Ester RQB-1516: The Low-Foam Synthetics Anchor


RQB-1516 is a highly advanced synthetic lubricant synthesized from polymeric acid derivatives and polyhydroxy polyethers. It excels in cleaning, wetting, and providing exceptional lubricity in water-based systems.



Polyether Lipid RQB-1516

Polyether Lipid RQB-1516

Key Benefits:

  • Ultra-Low Foaming: Ideal for modern high-pressure CNC systems.

  • Unmatched Stability: Highly compatible with cationic settling agents and exhibits excellent tramp oil rejection.

  • Extreme Hard Water Stability: Surpasses conventional products by remaining stable in water hardness up to 2000 ppm, while also contributing to the fluid's overall biostability.


Appearance Amber or reddish-brown transparent liquid
Specific Gravity (25℃) 1.048±0.05
Kinematic Viscosity 40 (mm²/s) 2500-3500
Acid Value (mg·KOH/g) 60±10
Threading Torque Value (Ncm) 180
Hard Water Resistance (ppm) 2000


3. Polymeric Ester RQB-1425: The Chlorinated Paraffin Alternative

For formulators looking to replace environmentally restricted EP additives, Polymeric Ester RQB-1425 is the ultimate solution. This eco-friendly, biodegradable, and non-toxic additive is designed for high-performance water-based processing.

Polymer Lipid RQB-1425

Polymer Lipid RQB-1425


Key Benefits:

  • Heavy-Duty Boundary Lubrication: Forms a uniform, high-strength lubricating film capable of replacing traditional chlorinated paraffins in severe machining operations.

  • Highly compatible with base oils, easy to emulsify, and provides effective dispersion.

  • Synergistic Performance: When combined with our Self-Emulsifying Esters, it produces a cutting fluid with superior lubricity, robust corrosion inhibition, and outstanding emulsion stability.



Appearance Light yellow turbid liquid
Specific Gravity (25℃) 1.0002
Kinematic Viscosity 40 (mm²/s) 3200-3800
Acid Value (mg·KOH/g) 25-35


Conclusion


Upgrading your metalworking fluid with the right synthetic esters does more than just improve lubrication; it boosts tool protection, extends fluid sump life, and ensures environmental compliance.


By integrating Ruqinba’s RQB-1612C, RQB-1516, and RQB-1425 into your formulations, manufacturers can easily conquer the rigorous demands of modern metal processing. Embrace these game-changing solutions and experience a measurable difference in your cutting fluid's performance today.


(Contact our technical team for samples and detailed formulation guides.)

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